Inhoudsopgawe
'n Omvattende gids vir die gebruik van Plastisol-ink in verskillende nywerhede
Plastisol ink is a special type of ink used for printing on fabrics, plastic, and more. It is made from PVC hars en weekmakers (oily liquids). This ink is thick, durable, and works well on dark colors. Let’s explore how it’s used in different industries!
1. Wat is Plastisol Ink?
Plastisol ink is not water-based. It stays wet until heated. When heated to 320°F–330°F, it melts and sticks to materials.
Key Properties:
- Ondeursigtigheid: Covers dark fabrics easily.
- Duursaamheid: Survives washing and weather.
- Cost-Effective: Cheaper than other inks for big jobs.
Why People Love It:
- Brighter colors than water-based inks.
- Easy to use for beginners.
- Works on cotton, polyester, and plastic.
2. Industries That Use Plastisol Ink
A. Textile & Apparel Industry
Plastisol ink is used on 75% of screen-printed clothes (like t-shirts).
Voordele:
- Stretches without cracking.
- Stays bright after 50+ was.
- Perfect for dark fabrics.
Voorbeeld: Brands like Gildan use plastisol for 90% of their graphic tees.
Challenge: Not breathable. For eco-friendly options, try Oeko-Tex certified inks.
B. Automotive & Manufacturing
Plastisol ink prints labels on car dashboards and wires.
Voordele:
- Heat-resistant: Reduces fading by 40%.
- Sticks to plastic and synthetic materials.
Gevallestudie: Unie Ink makes fire-safe ink for car interiors (meets FMVSS 302 standards).
C. Promotional Products & Signage
Plastisol ink prints on mugs, bags, and outdoor signs.
Voordele:
- Weerbestand: Used on 60% of PVC banners.
- Fast to print with hitte-oordragte.
Voorbeeld: Siser’s heat-transfer ink speeds production by 30%.
D. Industrial Coatings & Safety Gear
Plastisol ink adds grip to floors and prints on safety vests.
Voordele:
- Anti-slip: Cuts workplace accidents by 25%.
- Ontmoet OSHA safety rules.
Voorbeeld: Magnolia Plastics coats floors in 10,000+ factories.
E. Emerging Uses
- 3D-drukwerk car parts (saves 50% on prototyping).
- Medical gowns with 99.9% germ protection (tested by Johns Hopkins).
3. How to Use Plastisol Ink: Step-by-Step Guide
A. Pre-Print Preparation
- Choose Your Material: Works best on polyester or cotton blends.
- Set Up the Screen: Use a 110–160 mesh screen.
B. Printing Techniques
- Layering: Add ink multiple times for a raised feel.
- Underbase: Print white first on dark fabrics.
- Spesiale effekte: Mix in pof of metaalagtig additives.
C. Curing Best Practices
- Temperature: Heat to 320°F–330°F vir 60–90 seconds.
- Tools: Use a vervoerband droër (like M&R) or heat press.
- Test: Use a thermometer to avoid under-curing.
D. Post-Print Quality Checks
- Stretch Test: Pull the fabric to check for cracks.
- Wash Test: Soap and scrub to test colorfastness.
4. Fixing Common Problems
| Probleem | Oplossing |
|---|---|
| Ink cracks | Adjust curing time; pre-treat fabric. |
| Colors look faded | Use more ink or a lower mesh screen. |
| Ink bloei | Thin the ink; press softer. |
5. Eco-Friendly & Safe Options
Ftalaatvrye plastisol (like Wilflex Epic™) is 200% more popular sedert 2020.
Safety Tips:
- Volg OSHA rules for handling.
- Recycle 30% of waste with solvent-free cleanup.
6. Future Trends
- Plant-based inks (like Dow’s EcoFast™).
- Hibriede ink (mix plastisol + water-based).
- Robots for faster printing (Kornit Digitaal).
7. Conclusion
Plastisol ink is versatile, durable, and great for big projects. Work with trusted suppliers like Rutland of Internasionale Coatings for the best results!
Gereelde vrae
Is plastisol-ink waterdig?
Yes, if cured fully.
Can I use it on nylon?
Yes, but pre-treat the fabric first.
Hoe lank hou dit?
6–12 months if stored in a cool place.
