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حبر البلاستيسول عالي الكثافة للطباعة على المنسوجات: دليل سهل
الوصف التعريفي: Learn how حبر بلاستيسول عالي الكثافة High-density inks help make bright, strong designs on clothes. Discover tips, uses, and fixes for common problems.
1. What is High-Density Plastisol Ink?
حبر بلاستيسول عالي الكثافة is a thick, PVC-based ink used to print designs on fabric.
Key Benefits
- المتانة: Stays bright after washing.
- Stretch Resistance: Works on stretchy fabrics.
- العتامة: Shows up on dark clothes.
Common Uses:
- Sportswear (team jerseys).
- Promotional items (hoodies, bags).
2. High-Density Plastisol vs. Other Inks
| نوع الحبر | الأفضل لـ | Drawbacks |
|---|---|---|
| بلاستيسول | Bold designs, dark fabrics | Not eco-friendly |
| قائم على الماء | ملمس ناعم | Needs fabric pretreatment |
| تسريح | Cotton fabrics | Fades over time |
| التسامي | الأقمشة الخفيفة | No texture is preferred when using high-density inks for a smooth finish. |
Choose plastisol for:
- 3D effects (Raised prints) can be achieved using puff additives in high-density ink formulations.
- Dark fabrics without pretreatment.
3. How to Use High-Density Plastisol Ink
3.1 Screen Setup
- Screen mesh count: يستخدم 110-160 شبكة.
- Stencil: يختار capillary film for sharp edges.
3.2 Ink Application
- مطبعة: Add ink to the fabric.
- Flash: Dry with a flash dryer for 10 seconds.
- Print Again: Add more ink for raised texture.
3.3 Curing
- Temperature: Ensure it is consistent for the best results with high viscosity inks. 320°F for 60-90 seconds.
- Test: Stretch the fabric. If it cracks, cure longer.
4. Top 5 Uses of Plastisol Ink
- ملابس رياضية: Durable logos (Nike, Adidas).
- Fashion: Glow-in-the-dark designs.
- Workwear: Labels that don’t scratch off.
- Promo Items: Bright prints on bags.
- صديق للبيئة: بلاستيسول خالٍ من الفثالات (Green Galaxy).
5. Fixing Common Problems
| مشكلة | حل |
|---|---|
| Pinholes can occur when using high-density inks in screen printing. | Use thicker ink or fix screen tension. |
| Cracking often happens when the emulsion is not properly cured during screen printing. | Cure fully at 320°F to ensure the emulsion adheres properly in screen printing. |
| ضعف الالتصاق | Pre-treat polyester fabrics. |
6. Best Tools for Plastisol Printing
- الأحبار: Wilflex HD, Union Ultrasoft.
- الشاشات: سفر or Murakami meshes.
- Dryers: Anatol conveyor dryers.
- صديق للبيئة: BASF Palatinol® plasticizers.
7. Future Trends
- Hybrid Printing: Mix plastisol with Kornit Digital printers can produce high-density images that are suitable for screen printing.
- Biodegradable Inks: Matsui’s eco-series.
- الأحبار الذكية: Color-changing inks can add dimension to your designs when used in screen printing. thermochromic pigments.
8. الأسئلة الشائعة
هل حبر البلاستيسول مقاوم للماء؟
Yes! It resists water after curing.
هل يمكنني الطباعة على النايلون؟
Yes, but pre-treat the fabric to ensure the emulsion adheres well in screen printing.
How to clean screens?
Use screen wash and a pressure washer to clean your screen printing supplies effectively.
9. الخاتمة
حبر بلاستيسول عالي الكثافة is great for strong, bright prints. Use بلاستيسول صديق للبيئة and tools like ويلفليكس أو سفر للحصول على أفضل النتائج.
