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Пластызолевыя чарніла для трафарэтнага друку: выкарыстанне і перавагі
Plastisol ink is a special type of ink used in screen printing. It is strong, bright, and lasts a long time. This article explains why it is popular and how industries use it.
Што такое пластызолевыя чарніла?
Plastisol ink is made from three main parts:
- ПВХ смала (разнавіднасць пластмасы).
- Пластыфікатары (these make the ink soft).
- Color pigments (these add red, blue, or other colors).
The ink stays wet until it is heated. When heated, it becomes hard and sticks to the material. This makes the design strong and long-lasting.
Where Is Plastisol Ink Used?
1. Clothing and Sportswear
Plastisol ink is often used to print on T-shirts, hats, jackets, and sportswear. Big brands like Nike і Adidas use plastisol ink for 80% of their sportswear. Why? The ink stays bright even after washing the clothes 50 times. It works best on цёмныя тканіны because it covers the fabric’s color in one step.
Прыклад: Nike uses plastisol ink for sports jerseys because the colors stay bold during games and washes.
2. Рэкламная прадукцыя
Companies use plastisol ink to print logos on bags, drinkware, pens, and keychains. It is cheap for big orders and prints fast.
Тэматычнае даследаванне: Printful, a printing company, saved 40% in costs by using plastisol ink for bulk orders of 1,000+ items.
3. Industrial Labels and Safety Gear
Plastisol ink is used for safety vests, car parts, and machine labels. It resists heat, chemicals, and rough use.
Прыклад: 3M, a safety gear company, uses plastisol ink on 90% of its labels because they survive harsh factory conditions.
4. Special Effects
Plastisol ink can create fun designs like glow-in-the-dark prints, shiny metallic finishes, або 3D puff effects. These are used for concert posters, holiday-themed shirts, and limited-edition products.
Top 6 Benefits of Plastisol Ink
1. Працяглая трываласць
Plastisol ink survives 50+ пранняў without fading. Tests by ASTM D751 (a quality standard) show it is better than water-based inks for рабочая форма and outdoor gear.
2. Лёгкі ў выкарыстанні
Beginners love plastisol ink because it doesn’t dry on screens. Unlike water-based inks, you can take breaks while printing. It also works even if you press too hard or too soft.
3. Bright, Bold Colors
Plastisol ink covers цёмныя тканіны in one step. It matches exact colors like Pantone guides, so brands can keep their logos consistent.
4. Cost-Effective for Large Orders
Plastisol ink is 30% cheaper than water-based inks for orders of 1,000+ items. Printers can make 300–500 shirts per hour, saving time and money.
5. Works on Many Materials
It sticks to cotton, polyester, plastic, metal, and blends. This makes it useful for clothes, bags, and industrial parts.
6. Creative Effects
Дадаць glitter, metallic shine, або 3D puff to make designs stand out. These effects are popular for sports teams, events, and fashion.
Important Tips for Using Plastisol Ink
Heating Requirements
Plastisol ink must be heated to 320°F–330°F (160°C–165°C) для 30–45 seconds. If the temperature is too low, the ink cracks. If it’s too hot, the fabric burns.
Экалагічна чыстыя варыянты
Regular plastisol ink contains chemicals called фталаты, which can harm the environment. However, пластизоль без фталатаў (used for baby clothes or eco-friendly brands) is safer. Companies like Зялёная галактыка і Matsui Evolve® saw 25% growth since 2020 by offering these inks.
праблема: Only 12% of plastisol waste is recycled today. More work is needed to make the ink greener.
When Not to Use Plastisol
- Soft fabrics: Water-based ink feels softer on materials like silk.
- Photo prints: Digital printing is better for detailed photos.
Пластызол супраць іншых чарнілаў
| Тып чарнілаў | Лепшае для | Worst For |
|---|---|---|
| Пластызол | Bulk orders, dark fabrics | Soft fabrics, eco-goals |
| На воднай аснове | Eco-friendly, soft feel | Dark fabrics, durability |
| Digital Printing | Photos, small batches | Bulk orders, low cost |
Future Trends in Plastisol Ink
- Safer Inks: Brands like Вілфлекс і Саюз чарніла now make пластизоль без фталатаў for baby clothes and eco-conscious customers.
- Mixed Printing Methods: Over 60% of printers layer plastisol under digital prints to add texture and detail.
- Eco-Friendly Research: New inks like Matsui Evolve® use less plastic and reduce waste.
FAQ
Пластызолевыя чарніла трэскаюцца?
No, if heated correctly. Follow the 320°F–330°F кіруючыя прынцыпы.
Is plastisol safe for baby clothes?
Yes, if it’s labeled без фталатаў. Look for the Оэка-Тэкс certification.
How long does plastisol last outdoors?
It lasts 5–7 гадоў on signs, banners, or car decals.
Can plastisol print on polyester?
Yes! It works on polyester, cotton, blends, plastic, and metal.
Why is plastisol cheaper for big orders?
It prints faster (300–500 items per hour) and needs fewer steps than other inks.
Заключэнне
Plastisol ink is perfect for:
- Bright, bold desIt prints faster (300–500 items per hour) and needs fewer steps than other inks.igns on clothes and bags.
- Durable labels for machines and safety gear.
- Large orders that save time and money.
