Змест
High-Density Plastisol Ink: The Game-Changer in Screen Printing
High-density plastisol ink is changing the world of screen printing. This thick, strong ink lets you make 3D designs, яркія колеру, and prints that last for years. Let’s learn how it works and why you should try it!
What is High-Density Plastisol Ink?
High-density plastisol ink is a special ink used in трафарэтны друк. It is made from:
- ПВХ смала (разнавіднасць пластмасы).
- Пластыфікатары (oils that make the ink soft).
- Дабаўкі (to make it thick and strong).
When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD і FN Ink Xenon Series make popular versions of this ink.
Top 5 Reasons to Use High-Density Plastisol Ink
- 3D Texture: Makes designs pop out like a sticker.
- Bright Colors: Stays vibrant on black shirts and dark fabrics.
- Даўгавечнасць: Won’t crack, fade, or peel after washing.
- Works on Many Materials: Use it on cotton, polyester, bags, mugs, and more.
- Cost-Effective: Saves money because prints last longer.
How to Use High-Density Plastisol Ink
Tools You Need:
- А screen з Колькасць 110-160 меш.
- А ракель (to push ink through the screen).
- А flash dryer (to heat and harden the ink).
Пакрокавае кіраўніцтва:
- Падрыхтуйце экран:
- Use thick emulsion.
- Keep the screen slightly above the fabric.
- Print the Design:
- Layer the ink 2-3 times.
- Use the flash dryer between layers.
- Cure the Ink:
- Heat at 320°F для 45-60 seconds.
Парада прафесіянала: Machines like Паліграфічнае абсталяванне M&R give the best results.
High-Density Plastisol vs. Other Inks
| Тып чарнілаў | Лепшае для | Worst For |
|---|---|---|
| Пластызол высокай шчыльнасці | 3D textures, bold logos | Eco-friendly projects |
| Чарніла на воднай аснове | Soft, light designs | Цёмныя тканіны |
| Разрадныя чарніла | Vintage, faded looks | Polyester materials |
Прыклад: Выбірай пластизоль высокай шчыльнасці for hats or shirts with raised logos.
Выпраўленне распаўсюджаных праблем
| праблема | Рашэнне |
|---|---|
| Крэкінг | Cure longer at 320°F |
| Color Bleeding | Дадаць low-bleed agents |
| Ink Not Sticking | Clean the fabric first |
Tool to Try: Rutland EVO additives help prevent bleeding.
Eco-Friendly High-Density Inks
Newer inks are safer for people and the planet:
- Phthalate-free options (like MagnaColours).
- Выконвайце Oeko-Tex Standard 100 (safe for skin contact).
Савет: Recycle screens and ink containers to reduce waste.
Real-World Examples
- Найк: Uses 3D ink on sports jerseys for texture.
- Adidas: Makes limited-edition shirts with raised logos.
- Artists: Create gallery art with tactile designs.
Event: See new inks at ДРУКАЎ United Expo.
Future Trends
- Гібрыдныя чарніла: Mix plastisol with water-based inks for softness + durability.
- Digital Tools: Software like AccuRIP helps design precise patterns.
Should You Try High-Density Plastisol Ink?
Yes if you want:
- Designs that вылучацца.
- Prints that survive 100+ washes.
Start small: Test it on a sample fabric first!
FAQ
Can I use this ink on polyester?
Yes! Add a low-bleed agent to stop colors from spreading.
Can I print fine details?
Выкарыстоўвайце a 160+ mesh screen for thin lines and small text.
How to reduce waste?
Measure ink carefully and reuse screens.
