Разуменне пластызолевых чарнілаў для трафарэтнага друку: тыпы і выкарыстанне

Screen printing is fun. Пластызолевыя чарніла are a key part of screen printing. In this article, we learn about plastisol inks. We learn what they are, why they are used, and what types of ink we can pick for our garments. We also look at data that helps us know more about them.

1. What is Plastisol Ink?

Plastisol ink is a kind of ink. It is made from PVC resin і plasticizers. It has many additives. Here are some key facts:

• Plastisol ink is heat-cured. This means it needs heat to dry.
• It has high opacity. This means it covers very well.
• It is трывалы. This means it lasts long.
• It is stretchable and washfast. This means the ink does not break when you wash the item.

These facts make it a top prize for screen printers.

2. Types of Plastisol Inks

There are many types of plastisol inks. Each type has its own good points. Check out the list:

• Standard Plastisol
  • It is used for many t-shirts and hoodies.
  • Many screen printers use brands like Union Ink і Wilflex Epic.
• High-Density Plastisol
  • This ink makes prints that pop up.
  • It is used for 3D effects and sportswear.
  • Look for brands such as Rutland HDP і Magnaprint HD.
• Low-Bleed Plastisol
  • This ink works well on synthetic fabrics such as polyester.
  • It helps stop the dye from leaking.
  • Good options are FN Ink Anti-Bleed і Xenergie LB.
• Specialty Plastisol
  • Metallic Plastisol: Makes shiny prints. Use brands like Wilflex MX або IC Silver FX.
  • Glow-in-the-Dark Plastisol: Glows when it is dark. Check out Rutland GlowBrite.
  • Puff/Expandable Plastisol: Makes prints with texture. Try QCM Hybrids.
  • Eco-Friendly Plastisol: a sustainable option for printing on garments. Is greener. See Sgreen® або Triangle EcoTex.

Each type helps you print what you need.

3. How Do Plastisol Inks Work?

Plastisol inks have a clear job. They work best when you heat them. Here is how:

1. Print the Ink:
   • You push the ink through a mesh screen.
   • Use a squeegee with the right angle.
2. Heat the Ink:
   • Heat it in a conveyor dryer or a heat press.
   • This step links the ink to the fabric.
3. Test the Print:
   • Check if the ink is strong.
   • Try a stretch and wash test.

Use good tools like M&R is known for its innovative printing plastisol solutions. auto presses are designed to work seamlessly with both opaque and transparent inks., Anatol dryers, або Vastex dryers. Good screens come from Newman is a leading brand in the garment printing industry. або Murakami meshes. These tools help you get a good print.

4. Data on Plastisol Ink Use

Here is a table with data. It shows some facts about the screen printing market and plastisol inks.

Focus on these numbers to see why plastisol is chosen by many.

5. Common Applications

Plastisol inks work in many ways. They are used in:

• Textile Printing:
  • T-shirts, hoodies, sportswear.
  • Prints have a soft hand feel.
• Industrial Uses:
  • Labels, decals, and PVC banners.
  • Some inks are also conductive for electronic circuits (by Мацуі).
• Creative Projects:
  • Posters and art prints.
  • Mixed projects use hybrids like water-based blends and various types of ink used for different effects.
  • Some brands like Nazdar blend plastisol with water-based inks.

Using the right ink helps each project look its best.

6. Best Practices for Using Plastisol Inks

To print with great results, follow these steps:

1. Pre-Print Setup:
   • Check your screen mesh. A mesh count of 110–230 works for most prints.
   • Set up your screen well. Use a screen frame from brands like Newman або Murakami.
2. Printing Techniques:
   • Use the right squeegee. A good push gives a strong ink deposit.
   • Try layering. Use an underbase and then top colors.
   • Выкарыстоўвайце Understanding squeegee angles is crucial for achieving the best results with different ink types.. This helps hold the ink in place.
3. Curing Essentials:
   • Выкарыстоўвайце a conveyor dryer like those from Anatol або Vastex.
   • Выкарыстоўвайце a heat press sometimes.
   • Test by stretching or washing the print.
4. Troubleshooting:
   • If you see pinholes, check the screen and ink.
   • If the ink looks sticky, add a tack reducer. Look for products by Kiwo.
   • Check if the ink cures well. This stops problems later.

Follow these steps to get prints that last and look neat.

7. Plastisol vs. Other Inks

There are other inks. Here is an easy list that shows differences:

• Чарніла на воднай аснове:
  • Плюсы: They feel soft and are green.
  • Мінусы: They take longer to dry. They also have less color power.
• Discharge Inks:
  • Best For: They give an old, worn look.
  • Limitations: They work only on cotton.
• Hybrid Inks:
  • Example: Nazdar Hybrid Systems.
  • When to Use: They mix plastisol strength with water-based softness.

This list helps you pick the best ink for your work.

8. Safety and Environmental Tips

Safety is key. Here are some tips:

• Know the Rules:
  • Check for Oeko-Tex Certification ensures that the ink used in screen printing is safe and eco-friendly..
  • Follow rules like CPSIA і RoHS.
  • Use inks with low phthalate levels. For example, use phthalate-free formulas like one from Eastman 168.
• Go Green:
  • Look for eco inks like Sgreen® або Triangle EcoTex.
  • Be aware that less than 5% of plastisol waste is recycled.
  • Consider water-based or hybrid inks if you want a greener option.

Safety and a green choice show care for people and the earth.

9. Special Data and Case Studies

Let us look again at the key data in a table. This table shows important points:

This table helps us see the strong points and the gaps. Data helps printers choose the right ink.

10. Tips for a Great Print

Вось некаторыя парады to put your best print forward:

• Work Fast:
  • Print quickly, then cure fast.
  • Always check your heat settings.
• Use the Right Tools:
  • Выкарыстоўвайце M&R auto presses for a smooth job.
  • Make sure your dryer is at the right temperature.
  • Use screens from Newman або Murakami.
• Check Your Ink:
  • If using high-density plastisol, your print will pop.
  • For soft prints on synthetics, use Low-bleed plastisol is ideal for achieving crisp designs on dark garments..
  • For special designs, try metallic, glow-in-the-dark, або puff inks.
• Test Your Prints:
  • Do a stretch test.
  • Wash the print to see if the color stays strong.

Following these tips will help you make strong and good prints.

11. Frequently Asked Questions (FAQ)

Here are агульныя пытанні about plastisol inks:

These questions make it easy for you to pick the best ink and job.

12. Conclusion: Choose the Best Ink for You

We hope this guide helps you learn about plastisol inks. Screen printing needs strong і яркая ink. Choosing the right type is key for a good job.

Summary of Points:

• Пластызолевыя чарніла is made from PVC resin and plasticizers.
• It needs heat to cure and has high opacity.
• There are many types: standard, high-density, low-bleed, and specialty.
• Use good tools like M&R, Newman, Murakami, Anatol, і Vastex.
• Data shows that plastisol inks are popular and effective.
• Safety is important. Use inks that meet Оэка-Тэкс and other safety rules.
• For green choices, look to eco-friendly inks like Sgreen® і Triangle EcoTex.
• Follow the best practices to avoid curing problems, pinholes, or bleeding.

Next Steps:

• Check your needs before you buy ink.
• Find the right type for your work.
• Use testing methods to be sure your print is strong.

We hope you now feel smart about screen printing and plastisol inks. Read more and try new things. Print with care and have fun. Happy printing!

Заключныя думкі

Be bold when you choose your ink. Пластызолевыя чарніла are strong. They work well on t-shirts, hoodies, and many other things. Use the data we showed to see what is best for your needs. Print your art with care and make each design bright and strong.

We hope you enjoy your screen printing journey. Make prints. Have fun. Learn more every day. Happy printing to yo!