スクリーン印刷用プラスチゾルインク: 品質に関する究極のガイド

Do you love screen printing? This guide is for you. We will talk about the benefits of using opaque inks. プラスチゾルインキ. They are very fun to use. They give us bright prints and strong prints. This guide will help you learn all you need to know about these inks. We will use easy words and short sentences. You will see lists and tables. Let’s start!

1. What Are Plastisol Inks?

Plastisol inks are special inks. They are made with PVC resin. They help make bright designs on clothes. Many people use them for スクリーン印刷.

Key Points:

• プラスチゾルインキ make strong prints.
• They do not dry on the screen.
• They work well on cotton and blends.

This guide is a screen printing guide that talks about all you need to know. You will also see words like mesh count そして The squeegee technique is essential when working with screen printing plastisol ink.. These words help you do a good print job.

2. Why Choose Plastisol Inks?

Plastisol inks are very popular. They make vibrant prints and last a long time. Here are some points related to screen printing ink:

• 高い不透明性： They cover well. One print looks very bright.
• Wash Resistance: They do not fade when you wash them. Some prints can last 50+ washes.
• Easy to Use: Many print makers like these inks. They are used by 65% of screen printers.

しかし、いくつか Consider the drawbacks of using shimmer effects in your prints.:

• Some plastisol inks have phthalates. They can be bad for the earth.
• They make a stiff feel on the fabric.

This is why some people now use 環境に優しい options.

3. Pros and Cons of Plastisol Inks

Let us look at the good and the not-so-good of plastisol inks.

長所

• 鮮やかな色彩： They give 98% opacity on dark garments.
• 耐久性がある： They stay bright for many washes as they have good wash resistance.
• 汎用性がある： You can add special features. Use puff, metallic, or glow-in-the-dark additives.
• Speed: They help printers work fast. Some printers do over 500 prints per hour.

短所

• Chemical Use: Most have phthalates. About 85% of them have phthalates.
• Disposal: Waste inks can be hard to recycle. Less than 5% are recycled.
• Texture: They can feel stiff on soft fabrics.

4. Choosing the Right Plastisol Ink

When you choose your ink, think about your project and whether you need a direct print or a color process. Follow these steps:

Key Factors:

• 生地タイプ: What fabric will you print on? Cotton is good for printing with white plastisol. Blends need special ink, particularly those formulated for direct wet-on-wet printing.
• Special Needs: Do you want soft feel or stretch? Some inks are made for that.
• 認定: 探す Ensure REACH compliance when using screen printing ink. または エコテックス Certification is vital for ensuring the safety and quality of inks like screen printing plastisol. This means the ink is safe.

Top Brands:

• ウィルフレックス – Known for bright, reliable inks.
• Union Ink – Good for quick white and eco-friendly products.
• インターナショナルコーティング – They have strong and durable inks.
• Nazdar – They have studies on opacity.
• FN Ink – Their inks are good for stretch fabrics.

These brands are known in the screen printing world. They can be seen with M&R Printing Systems that utilize reducer can enhance the quality of your prints. They often give Pantone Matching to get the colors right.

5. How to Use Plastisol Inks – A Step-by-Step Guide

Here is a simple plan for a good print job.

Step 1. Get Ready (Pre-Print Setup)

• Check Your Screen: Use a good mesh count. A count of 110-160 is good for simple prints. Use 230+ for fine details, especially when working with fn-ink.
• Emulsion Matters: Use the right emulsion. Dual-cure emulsions are great for fine work.
• Mix the Ink: Mix well. Make sure no lumps form.

Step 2. Print Your Design

• Squeegee Technique: Hold the squeegee at a good angle. Press with the right pressure. This makes sure the ink is even.
• Use an Underbase: For dark fabrics, use an underbase. It makes the colors pop.
• Check Viscosity: Too thick ink can clog the screen. Keep the ink smooth.

Step 3. Cure the Print

• Curing is Key: Set your dryer to 320°F. Cure for 2-3 minutes. This step makes the print strong.
• Test Your Print: Do a stretch or wash test. Make sure the print is tack-free.

Table: Curing and Performance of various inks, including white ink and low bleed options.

6. Curing for Maximum Durability

A good cure is very important. The print must be cured just right. Follow these steps:

• Heat Matters: Set your dryer to 320°F. This is shown by Wilflex guides.
• Curing Time for plastisol screen printing ink: Hold the print for 2-3 minutes. This helps the ink bond to the fabric.
• Test Print: Do a simple stretch test. If it does not move or stick to your hand, it is well cured, indicating a successful low cure process.

A good cure makes the print last through many washes and trips through the wash[^1]. Do not rush this step. It is worth the time.

7. Troubleshooting Common Issues

Even with care, problems can happen. Let’s fix them:

Problem: Ink Bleeding

• Check Your Mesh: A higher mesh can help stop bleeding.
• Squeegee Pressure: Adjust your pressure. A firm but even press works best.

Problem: Screen Clogging

• Clean Your Screen: Rinse and reclaim your screen properly.
• Proper Mix: Do not let the ink dry. Mix and use quickly.

Problem: Poor Adhesion

• Curing Temperature for plastisol screen printing ink: Use the correct heat for curing screen printing plastisol to ensure durability. Low heat can cause weak prints.
• Fabric Compatibility: Make sure the ink matches the fabric.

List steps when you face a problem:

• Step 1: Check your mesh count.
• Step 2: Choose the right substrate for your project. Adjust squeegee pressure.
• Step 3: Ensure correct curing.

This small list will help you fix most issues.

8. Eco-Friendly Alternatives

Some inks are better for our earth. They are 環境に優しい そして phthalate-free. Look for these brands:

• Green Galaxy: This is a green ink. It has no bad chemicals.
• Eco-Plast: Also a safe, earth-friendly ink.

Why choose them?

• They do not use harmful phthalates. About 85% of plastisol inks have phthalates, but these alternatives do not.
• Their sales are rising. Phthalate-free sales grew 25% year by year.

These options help you care for the earth and follow the rules set by REACH compliance.

9. FAQs About Plastisol Inks

Below are some common questions that can help you.

10. Case Study: How Quality Inks Help a Brand

One brand, Brand X, found that after they used a high-quality plastisol ink, they had 40% fewer print defects. They did these steps:

• They chose a good mesh count.
• They improved their squeegee technique.
• They followed the curing guide well.

Their prints stayed bright after many washes. This shows that high quality inks can make a big change.

11. Our Data at a Glance

Below is a helpful table with our key data and stats.

This table shows all the key facts. Remember that using the right ink, like tri-flex 1100 series plastisol, is crucial for quality results. プラスチゾルインキ are popular for their ease of use and strong prints.

12. Tips for Perfect Prints

Here are some simple tips to get the best prints:

• Tip 1: Use a good screen with the right mesh count.
• Tip 2: Mix your プラスチゾルインク well.
• Tip 3: Use the right squeegee technique for even spread.
• Tip 4: Cure your print at 320°F for 2-3 minutes.
• Tip 5: Check your print with a stretch or wash test.
• Tip 6: Keep your screen and tools clean to ensure optimal performance of your ink layer.
• Tip 7: Use the squeegee technique for effective application of screen printing plastisol. Choose inks that meet REACH compliance そして エコテックス standards.

Follow these tips and you will get quality prints.

13. About Our Guide

This guide uses simple words. We use screen printing plastisol for vibrant and long-lasting colors. bold words for key ideas. We also use リスト そして tables. This helps you see all the important points. We want you to learn and have fun with スクリーン印刷.

Our guide uses data from real studies and tests. It uses terms like PVC resin, wash resistance, squeegee technique, mesh count、 そして REACH compliance. We also mention well-known brands like ウィルフレックス, Union Ink, and systems by M&R Printing. We even cover Pantone Matching for perfect color. These terms help you understand the world of plastisol inks.

14. Final Thoughts

Plastisol inks give you bright, strong prints. They are the choice of many print makers around the world for athletic and leisure garments. They work well on many fabrics. They show great results in tests, particularly with the printing of athletic and leisure wear. For example, tests show that prints last through 50+ wash cycles and have 98% opacity on dark garments.

Even though they have some chemicals like phthalates, there are eco-friendly options. You can choose safe inks that do not hurt our earth. Use our simple tips and data to get the best prints each time.

15. Learn More and Get Started

Here is a check-list to get you going:

• Watch a Demo: Look online for videos on plastisol ink printing.
• Visit a Store: See top brands like those that specialize in low bleed inks. ウィルフレックス そして Union Ink.
• Test on Fabric: Try a small print before starting a big job.
• Follow the Steps: Use our guide for setup, printing, and curing.
• Use Our Tips: List out each tip and check off as you finish.

Enjoy your screen printing. Let your art shine with bright, quality prints. Remember, every step matters! With the right screen, ink, and care, you can make wonderful art.

We hope this guide helps. Use it every time you print. Your prints will be vibrant そして 耐久性のある. You will impress your friends and customers. Have fun, and get creative!

This guide uses simple English. It uses bold words, リスト、 そして tables to help you learn. Use it as your screen printing guide. With good planning and care, you will make quality prints every time using fn-ink™ and screen printing plastisol. Enjoy your screen printing journey with プラスチゾルインキ!