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Пластизолевые краски для трафаретной печати: ваш наилучший путеводитель по качеству
Do you love screen printing? This guide is for you. We will talk about the benefits of using opaque inks. пластизолевые краски. They are very fun to use. They give us bright prints and strong prints. This guide will help you learn all you need to know about these inks. We will use easy words and short sentences. You will see lists and tables. Let’s start!
1. What Are Plastisol Inks?
Plastisol inks are special inks. They are made with PVC resin. They help make bright designs on clothes. Many people use them for трафаретная печать.
Ключевые моменты:
- Пластизолевые чернила make strong prints.
- They do not dry on the screen.
- They work well on cotton and blends.
This guide is a screen printing guide that talks about all you need to know. You will also see words like количество ячеек сетки и The squeegee technique is essential when working with screen printing plastisol ink.. These words help you do a good print job.
2. Why Choose Plastisol Inks?
Plastisol inks are very popular. They make vibrant prints and last a long time. Here are some points related to screen printing ink:
- Высокая непрозрачность: They cover well. One print looks very bright.
- Wash Resistance: They do not fade when you wash them. Some prints can last 50+ washes.
- Easy to Use: Many print makers like these inks. They are used by 65% of screen printers.
However, there are some Consider the drawbacks of using shimmer effects in your prints.:
- Some plastisol inks have phthalates. They can be bad for the earth.
- They make a stiff feel on the fabric.
This is why some people now use экологически чистый options.
3. Pros and Cons of Plastisol Inks
Let us look at the good and the not-so-good of plastisol inks.
Pros
- Яркие цвета: They give 98% opacity on dark garments.
- Долговечность: They stay bright for many washes as they have good wash resistance.
- Универсальность: You can add special features. Use puff, metallic, or glow-in-the-dark additives.
- Speed: They help printers work fast. Some printers do over 500 prints per hour.
Cons
- Chemical Use: Most have phthalates. About 85% of them have phthalates.
- Disposal: Waste inks can be hard to recycle. Less than 5% are recycled.
- Texture: They can feel stiff on soft fabrics.
4. Choosing the Right Plastisol Ink
When you choose your ink, think about your project and whether you need a direct print or a color process. Follow these steps:
Key Factors:
- Тип ткани: What fabric will you print on? Cotton is good for printing with white plastisol. Blends need special ink, particularly those formulated for direct wet-on-wet printing.
- Special Needs: Do you want soft feel or stretch? Some inks are made for that.
- Certifications: Искать Ensure REACH compliance when using screen printing ink. или Oeko-Tex Certification is vital for ensuring the safety and quality of inks like screen printing plastisol. This means the ink is safe.
Top Brands:
- Wilflex – Known for bright, reliable inks.
- Union Ink – Good for quick white and eco-friendly products.
- International Coatings – They have strong and durable inks.
- Nazdar – They have studies on opacity.
- FN Ink – Their inks are good for stretch fabrics.
These brands are known in the screen printing world. They can be seen with M&R Printing Systems that utilize reducer can enhance the quality of your prints. They often give Pantone Matching to get the colors right.

5. How to Use Plastisol Inks – A Step-by-Step Guide
Here is a simple plan for a good print job.
Step 1. Get Ready (Pre-Print Setup)
- Check Your Screen: Use a good количество ячеек сетки. A count of 110-160 is good for simple prints. Use 230+ for fine details, especially when working with fn-ink.
- Emulsion Matters: Use the right emulsion. Dual-cure emulsions are great for fine work.
- Mix the Ink: Mix well. Make sure no lumps form.
Step 2. Print Your Design
- Squeegee Technique: Hold the squeegee at a good angle. Press with the right pressure. This makes sure the ink is even.
- Use an Underbase: For dark fabrics, use an underbase. It makes the colors pop.
- Check Viscosity: Too thick ink can clog the screen. Keep the ink smooth.
Step 3. Cure the Print
- Curing is Key: Set your dryer to 320°F. Cure for 2-3 minutes. This step makes the print strong.
- Test Your Print: Do a stretch or wash test. Make sure the print is tack-free.
Table: Curing and Performance of various inks, including white ink and low bleed options.
Task: Choose the right ink formulated for direct wet-on-wet printing. | Instruction | Data/Statistic: The performance of white ink is crucial for vibrant prints. | Notes |
---|---|---|---|
Температура отверждения | Set to 320°F for optimal curing of white plastisol ink, especially when using low bleed formulations. | 320°F + 2-3 minutes is ideal for achieving a good finish with wet-on-wet technique. | Ensures proper cure |
Industrial Wash Cycles | Print holds without fading | 50+ cycles | Shows ink durability, particularly with tri-flex 1100 series plastisol. |
Opacity Test | Observed on dark garments | 98% opacity | High opacity vs. 70-80% for water-based |
Printing Speed | Plan for high volume | 500+ prints per hour vs. 300 prints | Better for busy shops |
6. Curing for Maximum Durability
A good cure is very important. The print must be cured just right. Follow these steps:
- Heat Matters: Set your dryer to 320°F. This is shown by Wilflex guides.
- Curing Time for plastisol screen printing ink: Hold the print for 2-3 minutes. This helps the ink bond to the fabric.
- Test Print: Do a simple stretch test. If it does not move or stick to your hand, it is well cured, indicating a successful low cure process.
A good cure makes the print last through many washes and trips through the wash[^1]. Do not rush this step. It is worth the time.
7. Troubleshooting Common Issues
Even with care, problems can happen. Let’s fix them:
Problem: Ink Bleeding
- Check Your Mesh: A higher mesh can help stop bleeding.
- Squeegee Pressure: Adjust your pressure. A firm but even press works best.
Problem: Screen Clogging
- Clean Your Screen: Rinse and reclaim your screen properly.
- Proper Mix: Do not let the ink dry. Mix and use quickly.
Problem: Poor Adhesion
- Curing Temperature for plastisol screen printing ink: Use the correct heat for curing screen printing plastisol to ensure durability. Low heat can cause weak prints.
- Fabric Compatibility: Make sure the ink matches the fabric.
List steps when you face a problem:
- Step 1: Check your mesh count.
- Step 2: Choose the right substrate for your project. Adjust squeegee pressure.
- Step 3: Ensure correct curing.
This small list will help you fix most issues.
8. Eco-Friendly Alternatives
Some inks are better for our earth. They are экологически чистый и phthalate-free. Look for these brands:
- Green Galaxy: This is a green ink. It has no bad chemicals.
- Eco-Plast: Also a safe, earth-friendly ink.
Why choose them?
- They do not use harmful phthalates. About 85% of plastisol inks have phthalates, but these alternatives do not.
- Their sales are rising. Phthalate-free sales grew 25% year by year.
These options help you care for the earth and follow the rules set by REACH compliance.
9. FAQs About Plastisol Inks
Below are some common questions that can help you.
Can I use plastisol on polyester?
Yes. With the right settings, you can use it on polyester. Make sure to test a small area first.
How long does plastisol last on screens?
Plastisol inks do not dry on the screen. You can use the same ink many times.
Are plastisol prints waterproof?
Yes. After good curing, prints are waterproof and will last many washes, especially when using high-quality screen printing plastisol.
What do I do if the ink does not stick?
Check your curing time and heat. Use the right fabric too.
10. Case Study: How Quality Inks Help a Brand
One brand, Brand X, found that after they used a high-quality plastisol ink, they had 40% fewer print defects. They did these steps:
- They chose a good количество ячеек сетки.
- They improved their squeegee technique.
- They followed the curing guide well.
Their prints stayed bright after many washes. This shows that high quality inks can make a big change.

11. Our Data at a Glance
Below is a helpful table with our key data and stats.
Категория | Data/Statistic | Источник | Why It Matters |
---|---|---|---|
Market Growth | $1.2B size; CAGR 3.5% (2023–2030) | Grand View Research | Shows high demand and steady growth. |
Adoption Rate | 65% use plastisol inks | FESPA Global Print Survey | Many print makers trust it. |
Долговечность | Lasts through 50+ wash cycles | International Coatings Technical Data | Stays bright and strong for long. |
Эффективность отверждения | 320°F for 2–3 minutes; under-cure drops washfastness | Wilflex Curing Guide | Best cure keeps print in place. |
Phthalate Content | 85% have phthalates, low levels (<0.1% EU limit) | ECHA Data | Raises need for eco options. |
Непрозрачность | 98% opacity vs. 70–80% for water-based inks | Nazdar Comparative Study | Better for dark fabrics. |
Cost Efficiency | Waste down by 30% with mix systems | M&R Printing Equipment Report | Saves ink and money when using efficient techniques like wet-on-wet printing. |
Stretchability | FN Ink works at 300% fabric stretch | FLEXO Magazine Test | Great for sports clothes. |
User Preference | 72% prefer plastisol for ease and quality | SGIA Survey | Proves it is favored by many, especially those using white plastisol ink. |
Eco-Alternatives | Phthalate-free sales up by 25% YoY | MagnaColours Market Data | Shows green shift in the market. |
Heat Resistance | Withstands 400°F+ vs. 250°F for water-based inks | PolyOne Technical Sheet | Better for intense heat. |
Recycling Rate | Less than 5% recycled due to PVC content | EPA Textile Waste Report | Shows a need for better disposal. |
Compliance | Oeko-Tex inks: 0% heavy metals, including screen printing plastisol ink. | Oeko-Tex Standard 100 Certification | Ensures safety far from toxins. |
Print Speed | 500+ prints/hour; 300 for water-based inks | Ryonet Speed Test | Fast for big print jobs. |
This table shows all the key facts. Remember that using the right ink, like tri-flex 1100 series plastisol, is crucial for quality results. пластизолевые краски are popular for their ease of use and strong prints.

12. Tips for Perfect Prints
Here are some simple tips to get the best prints:
- Tip 1: Use a good screen with the right количество ячеек сетки.
- Tip 2: Mix your пластизолевые чернила well.
- Tip 3: Use the right squeegee technique for even spread.
- Tip 4: Cure your print at 320°F for 2-3 minutes.
- Tip 5: Check your print with a stretch or wash test.
- Tip 6: Keep your screen and tools clean to ensure optimal performance of your ink layer.
- Tip 7: Use the squeegee technique for effective application of screen printing plastisol. Choose inks that meet REACH compliance и Oeko-Tex стандарты.
Follow these tips and you will get quality prints.
13. About Our Guide
This guide uses simple words. We use screen printing plastisol for vibrant and long-lasting colors. bold words for key ideas. We also use lists и tables. This helps you see all the important points. We want you to learn and have fun with трафаретная печать.
Our guide uses data from real studies and tests. It uses terms like PVC resin, wash resistance, squeegee technique, количество ячеек сетки, и REACH compliance. We also mention well-known brands like Wilflex, Union Ink, and systems by M&R Printing. We even cover Pantone Matching for perfect color. These terms help you understand the world of plastisol inks.
14. Final Thoughts
Plastisol inks give you bright, strong prints. They are the choice of many print makers around the world for athletic and leisure garments. They work well on many fabrics. They show great results in tests, particularly with the printing of athletic and leisure wear. For example, tests show that prints last through 50+ wash cycles and have 98% opacity on dark garments.
Even though they have some chemicals like phthalates, there are eco-friendly options. You can choose safe inks that do not hurt our earth. Use our simple tips and data to get the best prints each time.
15. Learn More and Get Started
Here is a check-list to get you going:
- Watch a Demo: Look online for videos on plastisol ink printing.
- Visit a Store: See top brands like those that specialize in low bleed inks. Wilflex и Union Ink.
- Test on Fabric: Try a small print before starting a big job.
- Follow the Steps: Use our guide for setup, printing, and curing.
- Use Our Tips: List out each tip and check off as you finish.
Enjoy your screen printing. Let your art shine with bright, quality prints. Remember, every step matters! With the right screen, ink, and care, you can make wonderful art.
We hope this guide helps. Use it every time you print. Your prints will be яркий и durable. You will impress your friends and customers. Have fun, and get creative!
This guide uses simple English. It uses bold words, lists, и tables to help you learn. Use it as your screen printing guide. With good planning and care, you will make quality prints every time using fn-ink™ and screen printing plastisol. Enjoy your screen printing journey with пластизолевые краски!