Mục lục
High-Density Plastisol Ink: The Game-Changer in Screen Printing
Mực plastisol mật độ cao is changing the world of screen printing. This thick, strong ink lets you make 3D designs, bright colors, and prints that last for years. Let’s learn how it works and why you should try it!
What is High-Density Plastisol Ink?
Mực plastisol mật độ cao is a special ink used in in lưới. It is made from:
- Nhựa PVC (a type of plastic).
- Chất dẻo (oils that make the ink soft).
- Phụ gia (to make it thick and strong).
When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD Và FN Ink Xenon Series make popular versions of this ink.
Top 5 Reasons to Use High-Density Plastisol Ink
- 3D Texture: Makes designs pop out like a sticker.
- Bright Colors: Stays vibrant on black shirts and dark fabrics.
- Độ bền: Won’t crack, fade, or peel after washing.
- Works on Many Materials: Use it on cotton, polyester, bags, mugs, and more.
- Hiệu quả về chi phí: Saves money because prints last longer.
How to Use High-Density Plastisol Ink
Tools You Need:
- MỘT màn hình với 110-160 mesh count.
- MỘT cây gạt nước (to push ink through the screen).
- MỘT máy sấy flash (to heat and harden the ink).
Step-by-Step Guide:
- Chuẩn bị màn hình:
- Use thick emulsion.
- Keep the screen slightly above the fabric.
- In Thiết kế:
- Layer the ink 2-3 times.
- Use the flash dryer between layers.
- Chữa Mực:
- Heat at 320°F vì 45-60 seconds.
Mẹo chuyên nghiệp: Machines like M&R Printing Equipment give the best results.
High-Density Plastisol vs. Other Inks
| Loại mực | Tốt nhất cho | Worst For |
|---|---|---|
| High-Density Plastisol | 3D textures, bold logos | Eco-friendly projects |
| Mực gốc nước | Soft, light designs | Vải tối màu |
| Mực xả | Vintage, faded looks | Polyester materials |
Ví dụ: Chọn high-density plastisol for hats or shirts with raised logos.
Fixing Common Problems
| Vấn đề | Giải pháp |
|---|---|
| Cracking | Cure longer at 320°F |
| Color Bleeding | Thêm vào low-bleed agents |
| Ink Not Sticking | Clean the fabric first |
Tool to Try: Rutland EVO additives help prevent bleeding.
Eco-Friendly High-Density Inks
Newer inks are safer for people and the planet:
- Phthalate-free options (like MagnaColours).
- Follow Tiêu chuẩn Oeko-Tex 100 (safe for skin contact).
Mẹo: Recycle screens and ink containers to reduce waste.
Ví dụ thực tế
- Nike: Uses 3D ink on sports jerseys for texture.
- Adidas: Makes limited-edition shirts with raised logos.
- Artists: Create gallery art with tactile designs.
Event: See new inks at PRINTING United Expo.
Future Trends
- Mực lai: Mix plastisol with water-based inks for softness + durability.
- Digital Tools: Software like AccuRIP helps design precise patterns.
Should You Try High-Density Plastisol Ink?
Yes if you want:
- Designs that stand out.
- Prints that survive 100+ washes.
Start small: Test it on a sample fabric first!
Câu hỏi thường gặp
Can I use this ink on polyester?
Yes! Add a low-bleed agent to stop colors from spreading.
Can I print fine details?
Sử dụng một 160+ mesh screen for thin lines and small text.
How to reduce waste?
Measure ink carefully and reuse screens.
