حبر بلاستيسول للطباعة على الشاشة: الاستخدامات والفوائد

Plastisol ink is a special type of ink used in screen printing. It is strong, bright, and lasts a long time. This article explains why it is popular and how industries use it.

ما هو حبر البلاستيسول؟

Plastisol ink is made from three main parts:

• راتنج البولي فينيل كلوريد (نوع من البلاستيك).
• الملدنات (these make the ink soft).
• Color pigments (these add red, blue, or other colors).

The ink stays wet until it is heated. When heated, it becomes hard and sticks to the material. This makes the design strong and long-lasting.

Where Is Plastisol Ink Used?

1. Clothing and Sportswear

Plastisol ink is often used to print on T-shirts, hats, jackets, and sportswear. Big brands like نايكي و أديداس use plastisol ink for 80% of their sportswear. Why? The ink stays bright even after washing the clothes 50 times. It works best on الأقمشة الداكنة because it covers the fabric’s color in one step.

مثال: Nike uses plastisol ink for sports jerseys because the colors stay bold during games and washes.

2. المنتجات الترويجية

Companies use plastisol ink to print logos on bags, drinkware, pens, and keychains. It is cheap for big orders and prints fast.

دراسة الحالة: Printful, a printing company, saved 40% in costs by using plastisol ink for bulk orders of 1,000+ items.

3. Industrial Labels and Safety Gear

Plastisol ink is used for safety vests, car parts, and machine labels. It resists heat, chemicals, and rough use.

مثال: 3م, a safety gear company, uses plastisol ink on 90% of its labels because they survive harsh factory conditions.

4. المؤثرات الخاصة

Plastisol ink can create fun designs like glow-in-the-dark prints, shiny metallic finishes، أو 3D puff effects. These are used for concert posters, holiday-themed shirts, and limited-edition products.

Top 6 Benefits of Plastisol Ink

1. Long-Lasting Durability

Plastisol ink survives أكثر من 50 غسلة without fading. Tests by ASTM D751 (a quality standard) show it is better than water-based inks for زي العمل and outdoor gear.

2. سهل الاستخدام

Beginners love plastisol ink because it doesn’t dry on screens. Unlike water-based inks, you can take breaks while printing. It also works even if you press too hard or too soft.

3. Bright, Bold Colors

Plastisol ink covers الأقمشة الداكنة in one step. It matches exact colors like Pantone guides, so brands can keep their logos consistent.

4. فعّال من حيث التكلفة للطلبات الكبيرة

Plastisol ink is 30% cheaper than water-based inks for orders of 1,000+ items. Printers can make 300–500 shirts per hour, saving time and money.

5. يعمل على العديد من المواد

It sticks to cotton, polyester, plastic, metal, and blends. This makes it useful for clothes, bags, and industrial parts.

6. Creative Effects

يضيف glitter, metallic shine، أو 3D puff to make designs stand out. These effects are popular for sports teams, events, and fashion.

Important Tips for Using Plastisol Ink

Heating Requirements

Plastisol ink must be heated to 320°F–330°F (160°C–165°C) ل 30–45 seconds. If the temperature is too low, the ink cracks. If it’s too hot, the fabric burns.

خيارات صديقة للبيئة

Regular plastisol ink contains chemicals called الفثالات, which can harm the environment. However, بلاستيسول خالٍ من الفثالات (used for baby clothes or eco-friendly brands) is safer. Companies like المجرة الخضراء و ماتسوي إيفولف® saw 25% growth since 2020 by offering these inks.

مشكلة: Only 12% of plastisol waste is recycled today. More work is needed to make the ink greener.

When Not to Use Plastisol

• Soft fabrics: Water-based ink feels softer on materials like silk.
• Photo prints: Digital printing is better for detailed photos.

البلاستيسول مقابل الأحبار الأخرى

Future Trends in Plastisol Ink

1. Safer Inks:العلامات التجارية مثل ويلفليكس و حبر الاتحاد now make بلاستيسول خالٍ من الفثالات for baby clothes and eco-conscious customers.
2. Mixed Printing Methods: Over 60% of printers layer plastisol under digital prints to add texture and detail.
3. Eco-Friendly Research: New inks like ماتسوي إيفولف® use less plastic and reduce waste.

الأسئلة الشائعة

خاتمة

Plastisol ink is perfect for:

• Bright, bold desIt prints faster (300–500 items per hour) and needs fewer steps than other inks.igns on clothes and bags.
• Durable labels for machines and safety gear.
• Large orders that save time and money.