انواع مختلف جوهر مورد استفاده در تکنیک های چاپ روی صفحه

این مقاله به شما کمک می‌کند تا در مورد ... اطلاعات کسب کنید جوهرهای چاپ روی صفحه. We use short words and simple ideas. You will learn many things. We will talk about انواع جوهر چاپ روی صفحه and the best ways to work with them. We share facts, lists, and tables. You will also see داده ها و case studies that help you pick the best ink.


مقدمه

Screen printing is fun and useful. It makes art on fabrics, wood, glass, and more. The ink you choose is very important. Ink gives bold colors و good designs. With so many inks, you might wonder: Which ink is best? In this article, we will look at many ink types. We will teach you about each one. We will share tips, facts, and data to help you.


Factors to Choose Screen Printing Ink

وقتی جوهر انتخاب می‌کنید، به این موارد فکر کنید factors:

  • Material: Check if you print on cotton, polyester, glass, wood, or plastic.
  • ماندگاری: Will the ink last? Look at washability and fade resistance.
  • پایان: آیا می خواهید یک matte vs. glossy finish or maybe a soft-hand ink finish?
  • Curing Needs: Some ink cures with heat, others with UV light, or air-dry.
  • سازگاری با محیط زیست: استفاده کنید eco-friendly ink alternatives یا phthalate-free ink options.
  • Cost: Look at the cost and do an ink cost-efficiency analysis.

اینجا یک است لیست ساده of key factors:

  • Ink adhesion testing
  • Ink mixing ratios
  • Ink storage guidelines
  • Screen preparation best practices
  • Ink contamination prevention

انواع جوهرهای چاپ روی صفحه

Below, we show 7 types of ink. Each type has good points and bad points. Use these ideas to choose your ink.

1. Plastisol Ink

What it is:
Plastisol ink is a favorite for screen printing. It comes from PVC and is very popular for screen printing for apparel. It has Plastisol ink characteristics that give bright, bold prints.

جوانب مثبت:

  • رنگ های پر جنب و جوش
  • Easy to work with
  • خوب برای high-density ink techniques

معایب:

  • It feels stiff unless you add soft-hand ink finishes
  • It is not very سازگار با محیط زیست

بهترین برای:
Good for cotton T-shirts and big designs. Use custom ink mixing services to get the right look.

You can view good جوهر پلاستیزول.
Also check جوهر پلاستیزول.
See more جوهر پلاستیزول.

Brands:
We use brands like پلاستیزول, Wilflex, جوهر اتحادیه، و راتلند.
They give help on Plastisol ink troubleshooting.

نکته:
امتحان کنید tack reducer additives for a better feel. Look at ink transparency levels و ink opacity ratings when you work with white ink opacity in printing.


2. Water-Based Ink

What it is:
Water-based ink is soft. It is a good eco-friendly ink alternative. It goes in deep to give a soft print.

جوانب مثبت:

  • Soft on the fabric (good for stretchable ink for fabrics)
  • Breathable print
  • Odorless ink solutions make work fun

معایب:

  • Takes a bit more time to dry (ink drying time variables)
  • Not as bright on dark fabric

بهترین برای:
Organic and lightweight garments. Great for those who need textile printing challenges solved.

Brands:
Good brands are ماتسویی و کهکشان سبز.

نکته:
بررسی کنید mesh count for ink viscosity (use fine screen printing mesh sizes). Use ink mixing ratios for better color and ink adhesion testing.


3. Discharge Ink

What it is:
Discharge ink takes away the dye from the fabric. Then it adds a new color. This is called discharge ink applications.

جوانب مثبت:

  • Soft feel to the print
  • Great on dark fabrics with underbase ink layers

معایب:

  • Needs careful heat, so use ink curing temperature ranges
  • Has a short life if not used quick

بهترین برای:
Print on cotton and cotton blends. Look at discharge ink applications for custom designs.

نکته:
Make sure your work area is safe. Use screen reclaiming chemicals for clean work. Add discharge agent to get the right result.


4. UV-Curable Ink

What it is:
UV-curable ink dries quick under UV light. It is a hybrid ink system. It has a strong hold on many surfaces.

جوانب مثبت:

  • Dries in seconds (thanks to flash curing processes)
  • No bad smells (no VOCs)
  • Use on glass, metal, or plastic

معایب:

  • You need a UV lamp (check conveyor dryer setups)

بهترین برای:
Objects that are not fabric. Use on glass and plastic. See UV-curable screen printing inks for more details.

Brands:
Good UV inks are from کیوو و ENVISION.

نکته:
Look at catalyzed ink activation و pre-reduced ink bases for easy work. Also, check ink jetting consistency on different surfaces.

چاپ روی صفحه

5. Specialty Inks

What it is:
Specialty inks include many neat types. They can be metallic ink formulations, glow-in-the-dark ink usage, and others like puff ink dimensional effects.

Types include:

  • Metallic: Gives a shiny look. Use foil adhesive ink methods to add foil.
  • Puff Ink: Gets bigger with heat. It shows puff ink dimensional effects.
  • Glow-in-the-dark: Lights up in the dark.

جوانب مثبت:

  • Adds fun and unique vintage print effects
  • خوب برای custom ink mixing services و specialty ink suppliers

معایب:

  • Hard to use for beginners
  • May cost more (ink cost-efficiency analysis)

بهترین برای:
Special designs and custom prints, like screen printing for posters and special apparel.

نکته:
استفاده کنید layering ink techniques و overprinting color blending to mix colors well.


6. Sublimation Ink

What it is:
Sublimation ink works with heat. It changes from solid to gas. This is sublimation ink workflows.

جوانب مثبت:

  • Prints that last a long time
  • Gives bright and full colors (sublimation ink compatibility)

معایب:

  • Works best on polyester
  • Needs special heat (heat-transfer ink processes)

بهترین برای:
Great for sportswear and mugs. Use in لباس ورزشی and for printing on hard surfaces.

نکته:
Test your ink with textile pretreatment steps. استفاده کنید sublimation ink workflows to get the best color.


7. Eco-Solvent Ink

What it is:
Eco-solvent ink is low in bad chemicals. It is a non-pvc ink alternative.

جوانب مثبت:

  • Good for outdoor use (bright and long-lasting)
  • Works on many surfaces (multi-surface ink adaptability)

معایب:

  • Dries slowly (see ink drying time variables)
  • Needs careful use for solvent-based ink safety

بهترین برای:
Outdoor banners and signs. Use in ink recycling programs to be green.

نکته:
بررسی ink rheology studies and use ink viscosity testing to know your ink well.


Comparison Table: Plastisol vs. Water-Based vs. Discharge Ink

در زیر یک است جدول مقایسه to help you choose your ink:

عاملجوهر پلاستیزولجوهر مبتنی بر آبجوهر تخلیه
احساس کنیدStiff (add soft-hand finishes)نرمVery Soft
سازگار با محیط زیستخیرYes (eco-friendly ink alternatives)متوسط
Curing MethodHeat (conveyor dryer setups, flash curing processes)Air-dry/HeatHeat (ink curing temperature ranges)
هزینهLow (ink cost-efficiency analysis)متوسطمتوسط

Table data based on industry reports and testing[^1].


Best Practices for Screen Printing Ink

اینجا هستند best practices to use ink well:

  • Pre-Test: Try your ink on a small sample.
  • تعداد مش: از حق استفاده کنید mesh count for ink viscosity.
  • درمان: Always check ink curing temperature ranges.
  • Mixing: Follow good ink mixing ratios با lubricant additives for ink در صورت نیاز
  • Storage: استفاده کنید ink storage guidelines to keep your ink safe.

Other tips:

  • Squeegee pressure adjustments
  • Screen tension calibration
  • Stencil creation methods
  • Screen printing emulsion types

Troubleshooting Ink Problems

When ink does not print right, use these tips:

  • Smudging: May need better flash curing processes.
  • Bleeding: استفاده کنید ink bleeding prevention methods.
  • Cracking: Change the ink. Do a quick washability testing.
  • Poor Opacity: Add an underbase ink layer and check ink opacity ratings.

Remember, ink adhesion testing و ink transfer efficiency are key to fix mistakes. Also, check ink contamination prevention و ink mixing ratios.


Sustainability in Screen Printing

We care about Earth. Use eco-friendly ink alternatives. Here is how to be green:

  • Eco-Inks: Try water-based, discharge, or non-pvc ink alternatives.
  • بازیافت: استفاده کنید ink recycling programs و screen reclaiming chemicals.
  • گواهینامه ها: جستجو کنید sustainable ink certifications, like Oeko-Tex و ECOPURE.

Good steps:

  • استفاده کنید sustainable ink certifications و ink performance benchmarking.
  • بررسی recycling programs و ink storage guidelines.

Expert Tips from the Field

Here are some quotes from experts:

  • Wilflex Team: “For vintage prints, add discharge ink applications with care and use textile pretreatment steps.”
  • Ryonet Blog: “Use screen tension calibration and drop your mesh count for ink viscosity for high-density prints.”
  • Matsui: “We recommend ink mixing ratios that suit ink transparency levels و ink adhesion testing.”

These tips help you use سیستم های جوهر ترکیبی و دنبال کنید regulatory ink compliance.


Real-World Applications of Screen Printing Ink

Screen printing ink is used in many ways. Look at these real-world applications:

  • پوشاک:
  • جوهر پلاستیزول is great for bold T-shirts.
  • Discharge ink applications make soft prints on cotton.
  • Glow-in-the-dark ink usage adds fun to kids’ clothes.
  • Posters and Signs:
  • UV-curable screen printing inks work well on glass and wood.
  • Eco-solvent ink is good for outdoor banners.
  • Screen printing on wood can be bright with metallic ink formulations.
  • Promotional Items:
  • استفاده کنید specialty inks for textiles such as puff ink dimensional effects for custom products.
  • Sublimation ink workflows work on mugs and sportswear.
  • امتحان کنید conductive ink applications for tech gadgets.

Data and Case Studies Table

در زیر جدولی با داده ها و case studies from the industry:

دسته بندیداده/آمارSource/Studyبینش کلیدیارتباط
رشد بازارUV-curable ink market to grow at 6.8% CAGR (2023–2030)گرند ویو ریسرچFast-cure and non-toxic inks are in demand.استفاده کنید UV-curable screen printing inks today.
پذیرش جوهر سازگار با محیط زیست35% of printers use water-based/discharge inksسرشماری چاپی FESPA 2023Eco inks are rising for brand care.انتخاب کنید eco-friendly ink alternatives.
Plastisol Dominance58% market share for apparel printingSmithers Pira ReportMany use Plastisol ink characteristics for bold prints.استفاده کنید جوهر پلاستیزول for strong images.
Discharge Ink EfficiencyThreadbird Apparel cut waste by 40% with discharge inkThreadbird ReportSaves ink and cost with discharge ink applications.Try discharge for dark shirts.
مقایسه هزینهWater-based inks cost 20–30% more upfront than plastisol inksWilflex Ink Cost AnalysisHigher cost may lead to long-term gains.Weigh cost in your ink cost-efficiency analysis.
تست دوامUV ink lasts 500+ wash cycles on polyester without fadingKiwo Product TestingDurable for sports and outdoors.استفاده کنید جوهرهای قابل درمان با اشعه ماوراء بنفش for athletic wear.
Eco-Solvent Demand8% annual growth for eco-solvent ink for outdoor bannersSGIA Trend ReportGreat for weather, on many surfaces.استفاده کنید eco-solvent ink for bold signs.
Common Failure Cause62% of ink issues come from wrong curing tempsNazdar Ink GuideCuring is key.بررسی conveyor dryer setups و flash curing processes.
Specialty Ink ROI45% more profit with puff/metallic inksمطالعه موردی RyonetSpecialty inks add style and premium value.استفاده کنید puff ink dimensional effects for unique art.
Health & Safety12% of printers have problems with solvent fumesCDC/NIOSH Studyاستفاده کنید solvent-based ink safety measures.Prefer odorless ink solutions when possible.
Cotton vs. PolyesterDischarge ink gives 92% opacity on cotton vs. 65% on blendsUnion Ink DataTest each fabric.استفاده کنید ink compatibility with polyesters carefully.
Dye Migration FixPolyester blend treatment cuts dye migration by 80%Matsui Lab StudyPre-treat for best print.دنبال کنید textile pretreatment steps.
Recycling Success75% waste reduction with good screen cleaning practicesFranmar ReportGood for Earth and cost.امتحان کنید ink recycling programs for green work.

Additional Lists to Help You Learn

در زیر آمده است simple lists to help you with many keywords and ideas. You can use these lists as a cheat sheet.


More Tips and Techniques

در اینجا برخی از آنها وجود دارد extra tips:

  • Plastisol Ink Troubleshooting: Follow proper ink mixing ratios and use ink adhesion testing.
  • Water-Based Screen Printing Ink: استفاده کنید fabric softener interactions و ink transparency levels to create soft, light prints.
  • For discharge ink applications, always work in a place with good air.
  • For UV-curable screen printing inks, check your ink curing temperature ranges.
  • When you use specialty inks for textiles مانند metallic ink formulations یا glow-in-the-dark ink usage, test the ink first.

Other ideas:

  • استفاده کنید heat-transfer ink processes to add fun prints.
  • امتحان کنید foil adhesive ink methods to get shiny prints.
  • استفاده کنید halftone printing techniques to add detail in your art.
  • مخلوط کنید CMYK vs. spot color inks for the best color work.
  • Keep an eye on pigment dispersions in ink for bright results.

در اینجا برخی از آنها وجود دارد internal links to help you learn even more:

These links give you more tips on using different screen printing inks.


نتیجه گیری

Screen printing is fun. You can use many ink types to make art. Whether you choose پلاستیزول, بر پایه آب, تخلیه, قابل درمان با اشعه ماوراء بنفش, جوهرهای تخصصی, sublimation یا eco-solvent, each ink has its best use.
Remember these tips:

  • خود را بررسی کنید ink curing temperature ranges.
  • Use proper mesh count for ink viscosity.
  • دنبال کنید screen preparation best practices.
  • امتحان کنید ink adhesion testing و ink mixing ratios.
  • Stay safe with solvent-based ink safety practices.

Your art will shine with the right ink. Use screen printing workshops و custom ink mixing services to learn more. Always test your ink on small samples. In time, you will be a pro.
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