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High-Density Plastisol Ink: The Game-Changer in Screen Printing
High-density plastisol ink is changing the world of screen printing. This thick, strong ink lets you make conceptions 3D, couleurs vives, and prints that last for years. Let’s learn how it works and why you should try it!
What is High-Density Plastisol Ink?
High-density plastisol ink is a special ink used in sérigraphie. It is made from:
- résine PVC (un type de plastique).
- Plastifiants (oils that make the ink soft).
- Additifs (to make it thick and strong).
When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD et FN Ink Xenon Series make popular versions of this ink.
Top 5 Reasons to Use High-Density Plastisol Ink
- 3D Texture: Makes designs pop out like a sticker.
- Bright Colors: Stays vibrant on black shirts and dark fabrics.
- Durabilité: Won’t crack, fade, or peel after washing.
- Fonctionne sur de nombreux matériaux: Use it on cotton, polyester, bags, mugs, and more.
- Cost-Effective: Saves money because prints last longer.
How to Use High-Density Plastisol Ink
Tools You Need:
- A screen avec 110 à 160 mailles.
- A raclette (to push ink through the screen).
- A flash dryer (to heat and harden the ink).
Step-by-Step Guide:
- Préparer l'écran:
- Use thick emulsion.
- Keep the screen slightly above the fabric.
- Imprimer le design:
- Layer the ink 2-3 times.
- Use the flash dryer between layers.
- Soigner l'encre:
- Heat at 320°F pour 45-60 seconds.
Conseil de pro: Machines like Équipement d'impression M&R give the best results.
High-Density Plastisol vs. Other Inks
| Type d'encre | Idéal pour | Le pire pour |
|---|---|---|
| High-Density Plastisol | 3D textures, bold logos | Eco-friendly projects |
| Encre à base d'eau | Soft, light designs | Tissus foncés |
| Encre de décharge | Vintage, faded looks | Polyester materials |
Exemple: Choisir high-density plastisol for hats or shirts with raised logos.
Résolution des problèmes courants
| Problème | Solution |
|---|---|
| Fissuration | Cure longer at 320°F |
| Color Bleeding | Ajouter low-bleed agents |
| Ink Not Sticking | Clean the fabric first |
Tool to Try: Rutland EVO additives help prevent bleeding.
Eco-Friendly High-Density Inks
Newer inks are safer for people and the planet:
- Phthalate-free options (like MagnaColours).
- Suivre Oeko-Tex Standard 100 (safe for skin contact).
Conseil: Recycle screens and ink containers to reduce waste.
Exemples concrets
- Nike: Uses 3D ink on sports jerseys for texture.
- Adidas: Makes limited-edition shirts with raised logos.
- Artists: Create gallery art with tactile designs.
Event: See new inks at IMPRESSION United Expo.
Future Trends
- Encres hybrides: Mix plastisol with water-based inks for softness + durability.
- Digital Tools: Software like AccuRIP helps design precise patterns.
Should You Try High-Density Plastisol Ink?
Yes if you want:
- Designs that ressortir.
- Prints that survive 100+ washes.
Start small: Test it on a sample fabric first!
FAQ
Can I use this ink on polyester?
Yes! Add a low-bleed agent to stop colors from spreading.
Can I print fine details?
Utiliser un 160+ mesh screen for thin lines and small text.
How to reduce waste?
Measure ink carefully and reuse screens.
