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Tinta Plastisol Kepadatan Tinggi untuk Pencetakan Tekstil: Panduan Mudah
Meta Description: Learn how high-density plastisol ink High-density inks help make bright, strong designs on clothes. Discover tips, uses, and fixes for common problems.
1. What is High-Density Plastisol Ink?
Tinta plastisol dengan kepadatan tinggi is a thick, PVC-based ink used to print designs on fabric.
Key Benefits
- Daya tahan: Stays bright after washing.
- Stretch Resistance: Works on stretchy fabrics.
- Kegelapan: Shows up on dark clothes.
Common Uses:
- Sportswear (team jerseys).
- Promotional items (hoodies, bags).
2. High-Density Plastisol vs. Other Inks
| Jenis Tinta | Terbaik untuk | Drawbacks |
|---|---|---|
| Plastisol | Bold designs, dark fabrics | Not eco-friendly |
| Berbasis Air | Soft feel | Needs fabric pretreatment |
| Discharge | Cotton fabrics | Fades over time |
| Sublimasi | Kain tipis | No texture is preferred when using high-density inks for a smooth finish. |
Choose plastisol for:
- Efek 3D (Raised prints) can be achieved using puff additives in high-density ink formulations.
- Dark fabrics without pretreatment.
3. How to Use High-Density Plastisol Ink
3.1 Screen Setup
- Screen mesh count: Menggunakan 110-160 mesh.
- Stencil: Pick capillary film for sharp edges.
3.2 Ink Application
- Print: Add ink to the fabric.
- Flash: Dry with a flash dryer for 10 seconds.
- Print Again: Add more ink for raised texture.
3.3 Curing
- Temperature: Ensure it is consistent for the best results with high viscosity inks. 320°F for 60-90 seconds.
- Test: Stretch the fabric. If it cracks, cure longer.
4. Top 5 Uses of Plastisol Ink
- Pakaian olahraga: Durable logos (Nike, Adidas).
- Fashion: Glow-in-the-dark designs.
- Workwear: Labels that don’t scratch off.
- Promo Items: Bright prints on bags.
- Ramah Lingkungan: Phthalate-free plastisol (Green Galaxy).
5. Fixing Common Problems
| Problem | Larutan |
|---|---|
| Pinholes can occur when using high-density inks in screen printing. | Use thicker ink or fix screen tension. |
| Cracking often happens when the emulsion is not properly cured during screen printing. | Cure fully at 320°F to ensure the emulsion adheres properly in screen printing. |
| Daya rekat yang buruk | Pre-treat polyester fabrics. |
6. Best Tools for Plastisol Printing
- Tinta: Wilflex HD, Union Ultrasoft.
- Layar: Sefar or Murakami meshes.
- Dryers: Anatol conveyor dryers.
- Ramah Lingkungan: BASF Palatinol® plasticizers.
7. Future Trends
- Hybrid Printing: Mix plastisol with Kornit Digital printers can produce high-density images that are suitable for screen printing.
- Biodegradable Inks: Matsui’s eco-series.
- Tinta Pintar: Color-changing inks can add dimension to your designs when used in screen printing. thermochromic pigments.
8. Tanya Jawab
Apakah tinta plastisol tahan air?
Yes! It resists water after curing.
Can I print on nylon?
Yes, but pre-treat the fabric to ensure the emulsion adheres well in screen printing.
How to clean screens?
Use screen wash and a pressure washer to clean your screen printing supplies effectively.
9. Conclusion
Tinta plastisol dengan kepadatan tinggi is great for strong, bright prints. Use plastisol ramah lingkungan and tools like Wilflex atau Sefar for best results.
