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High-Density Plastisol Ink: The Game-Changer in Screen Printing
High-density plastisol ink is changing the world of screen printing. This thick, strong ink lets you make 3D designs, 明るい色, and prints that last for years. Let’s learn how it works and why you should try it!
What is High-Density Plastisol Ink?
High-density plastisol ink is a special ink used in スクリーン印刷. It is made from:
- PVC樹脂 （プラスチックの一種）。
- 可塑剤 (oils that make the ink soft).
- 添加物 (to make it thick and strong).
When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD そして FN Ink Xenon Series make popular versions of this ink.
Top 5 Reasons to Use High-Density Plastisol Ink
- 3D Texture: Makes designs pop out like a sticker.
- Bright Colors: Stays vibrant on black shirts and dark fabrics.
- 耐久性: Won’t crack, fade, or peel after washing.
- Works on Many Materials: Use it on cotton, polyester, bags, mugs, and more.
- コスト効率が高い: Saves money because prints last longer.
How to Use High-Density Plastisol Ink
Tools You Need:
- あ 画面 と 110～160メッシュ.
- あ スクイージー (to push ink through the screen).
- あ flash dryer (to heat and harden the ink).
Step-by-Step Guide:
- スクリーンの準備:
- Use thick emulsion.
- Keep the screen slightly above the fabric.
- デザインを印刷する:
- Layer the ink 2-3 times.
- Use the flash dryer between layers.
- インクを治す:
- Heat at 320°F for 45-60 seconds.
プロのヒント: Machines like M&R 印刷機器 give the best results.
High-Density Plastisol vs. Other Inks
| インクの種類 | 最適な用途 | Worst For |
|---|---|---|
| High-Density Plastisol | 3D textures, bold logos | Eco-friendly projects |
| 水性インク | Soft, light designs | Dark fabrics |
| 吐出インク | Vintage, faded looks | Polyester materials |
例: Choose high-density plastisol for hats or shirts with raised logos.
よくある問題の解決
| 問題 | 解決 |
|---|---|
| クラッキング | Cure longer at 320°F |
| Color Bleeding | 追加 low-bleed agents |
| Ink Not Sticking | Clean the fabric first |
Tool to Try: Rutland EVO additives help prevent bleeding.
Eco-Friendly High-Density Inks
Newer inks are safer for people and the planet:
- Phthalate-free options (like MagnaColours).
- フォローする エコテックス規格100 (safe for skin contact).
ヒント: Recycle screens and ink containers to reduce waste.
実例
- ナイキ: Uses 3D ink on sports jerseys for texture.
- Adidas: Makes limited-edition shirts with raised logos.
- Artists: Create gallery art with tactile designs.
Event: See new inks at 印刷ユナイテッドエキスポ.
Future Trends
- ハイブリッドインク: Mix plastisol with water-based inks for softness + durability.
- Digital Tools: Software like アキュリップ helps design precise patterns.
Should You Try High-Density Plastisol Ink?
Yes if you want:
- Designs that 目立つ.
- Prints that survive 100+ washes.
Start small: Test it on a sample fabric first!
よくある質問
Can I use this ink on polyester?
Yes! Add a low-bleed agent to stop colors from spreading.
Can I print fine details?
使用 160+ mesh screen for thin lines and small text.
How to reduce waste?
Measure ink carefully and reuse screens.
