Spis treści
Kompleksowy przewodnik po stosowaniu tuszu plastizolowego w różnych branżach
Tusz plastizolowy is a special type of ink used for printing on fabrics, plastic, and more. It is made from Żywica PCV oraz plastyfikatory (oily liquids). This ink is thick, durable, and works well on dark colors. Let’s explore how it’s used in different industries!
1. What Is Plastisol Ink?
Tusz plastizolowy is not water-based. It stays wet until heated. When heated to 320°F–330°F, it melts and sticks to materials.
Key Properties:
- Krycie: Covers dark fabrics easily.
- Trwałość: Survives washing and weather.
- Opłacalny: Cheaper than other inks for big jobs.
Why People Love It:
- Brighter colors than water-based inks.
- Easy to use for beginners.
- Works on cotton, polyester, and plastic.
2. Industries That Use Plastisol Ink
A. Textile & Apparel Industry
Tusz plastizolowy is used on 75% of screen-printed clothes (like t-shirts).
Korzyści:
- Stretches without cracking.
- Stays bright after 50+ prań.
- Perfect for dark fabrics.
Przykład:Marki takie jak Gildan use plastisol for 90% of their graphic tees.
Challenge: Not breathable. For eco-friendly options, try Oeko-Tex certified inks.
B. Automotive & Manufacturing
Tusz plastizolowy prints labels on car dashboards and wires.
Korzyści:
- Heat-resistant: Reduces fading by 40%.
- Sticks to plastic and synthetic materials.
Studium przypadku: Tusz Unii makes fire-safe ink for car interiors (meets FMVSS 302 standards).
C. Promotional Products & Signage
Tusz plastizolowy prints on mugs, bags, and outdoor signs.
Korzyści:
- Odporny na warunki atmosferyczne: Used on 60% of PVC banners.
- Fast to print with transfery ciepła.
Przykład: Siser’s heat-transfer ink speeds production by 30%.
D. Industrial Coatings & Safety Gear
Tusz plastizolowy adds grip to floors and prints on safety vests.
Korzyści:
- Anti-slip: Cuts workplace accidents by 25%.
- Spotyka się OSHA safety rules.
Przykład: Magnolia Plastics coats floors in 10,000+ factories.
E. Emerging Uses
- 3D printing car parts (saves 50% on prototyping).
- Medical gowns with 99.9% germ protection (tested by Johns Hopkins).
3. How to Use Plastisol Ink: Step-by-Step Guide
A. Pre-Print Preparation
- Choose Your Material: Works best on polyester or cotton blends.
- Set Up the Screen: Use a 110–160 mesh screen.
B. Printing Techniques
- Layering: Add ink multiple times for a raised feel.
- Underbase: Print white first on dark fabrics.
- Efekty specjalne: Mix in ptyś lub metaliczny additives.
C. Curing Best Practices
- Temperature: Heat to 320°F–330°F Do 60–90 sekund.
- Tools: Use a conveyor dryer (tak jak M&R) or heat press.
- Test: Use a thermometer to avoid under-curing.
D. Post-Print Quality Checks
- Stretch Test: Pull the fabric to check for cracks.
- Wash Test: Soap and scrub to test colorfastness.
4. Fixing Common Problems
| Problem | Rozwiązanie |
|---|---|
| Ink cracks | Adjust curing time; pre-treat fabric. |
| Colors look faded | Use more ink or a lower mesh screen. |
| Ink bleeds | Thin the ink; press softer. |
5. Eco-Friendly & Safe Options
Phthalate-free plastisol (tak jak Wilflex Epic™) is 200% more popular since 2020.
Safety Tips:
- Podążać OSHA rules for handling.
- Recycle 30% of waste with solvent-free cleanup.
6. Future Trends
- Plant-based inks (tak jak Dow’s EcoFast™).
- Hybrid inks (mix plastisol + water-based).
- Robots for faster printing (Kornit Digital).
7. Conclusion
Tusz plastizolowy is versatile, durable, and great for big projects. Work with trusted suppliers like Rutland lub Międzynarodowe powłoki for the best results!
FAQ
Czy tusz plastizolowy jest wodoodporny?
Yes, if cured fully.
Can I use it on nylon?
Yes, but pre-treat the fabric first.
How long does it last?
6–12 months if stored in a cool place.
