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High-Density Plastisol Ink: The Game-Changer in Screen Printing
High-density plastisol ink is changing the world of screen printing. This thick, strong ink lets you make 3D designs, bright colors, and prints that last for years. Let’s learn how it works and why you should try it!
What is High-Density Plastisol Ink?
High-density plastisol ink is a special ink used in screentryck. It is made from:
- PVC-harts (a type of plastic).
- Mjukgörare (oils that make the ink soft).
- Tillsatser (to make it thick and strong).
When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD och FN Ink Xenon Series make popular versions of this ink.
Top 5 Reasons to Use High-Density Plastisol Ink
- 3D Texture: Makes designs pop out like a sticker.
- Bright Colors: Stays vibrant on black shirts and dark fabrics.
- Varaktighet: Won’t crack, fade, or peel after washing.
- Works on Many Materials: Use it on cotton, polyester, bags, mugs, and more.
- Kostnadseffektiv: Saves money because prints last longer.
How to Use High-Density Plastisol Ink
Tools You Need:
- A skärm med 110-160 mesh count.
- A skrapa (to push ink through the screen).
- A flash dryer (to heat and harden the ink).
Step-by-Step Guide:
- Förbered skärmen:
- Use thick emulsion.
- Keep the screen slightly above the fabric.
- Skriv ut designen:
- Layer the ink 2-3 times.
- Use the flash dryer between layers.
- Härda bläcket:
- Heat at 320°F för 45-60 seconds.
Pro Tip: Machines like M&R utskriftsutrustning give the best results.
High-Density Plastisol vs. Other Inks
| Bläcktyp | Bäst för | Worst For |
|---|---|---|
| Plastisol med hög densitet | 3D textures, bold logos | Eco-friendly projects |
| Vattenbaserat bläck | Soft, light designs | Dark fabrics |
| Utsläpp bläck | Vintage, faded looks | Polyester materials |
Exempel: Choose högdensitetsplastisol for hats or shirts with raised logos.
Fixing Common Problems
| Problem | Lösning |
|---|---|
| Cracking | Cure longer at 320°F |
| Color Bleeding | Tillägga low-bleed agents |
| Ink Not Sticking | Clean the fabric first |
Tool to Try: Rutland EVO additives help prevent bleeding.
Eco-Friendly High-Density Inks
Newer inks are safer for people and the planet:
- Phthalate-free options (like MagnaColours).
- Följa Oeko-Tex Standard 100 (safe for skin contact).
Dricks: Recycle screens and ink containers to reduce waste.
Real-World Examples
- Nike: Uses 3D ink on sports jerseys for texture.
- Adidas: Makes limited-edition shirts with raised logos.
- Artists: Create gallery art with tactile designs.
Event: See new inks at TRYCK United Expo.
Future Trends
- Hybrid Inks: Mix plastisol with water-based inks for softness + durability.
- Digital Tools: Software like AccuRIP helps design precise patterns.
Should You Try High-Density Plastisol Ink?
Yes if you want:
- Designs that framträda.
- Prints that survive 100+ washes.
Start small: Test it on a sample fabric first!
Vanliga frågor
Can I use this ink on polyester?
Yes! Add a low-bleed agent to stop colors from spreading.
Can I print fine details?
Använd a 160+ mesh screen for thin lines and small text.
How to reduce waste?
Measure ink carefully and reuse screens.
