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High-Density Plastisol Ink: The Game-Changer in Screen Printing
Hoë-digtheid plastisol ink is changing the world of screen printing. This thick, strong ink lets you make 3D designs, helder kleure, and prints that last for years. Let’s learn how it works and why you should try it!
What is High-Density Plastisol Ink?
Hoë-digtheid plastisol ink is a special ink used in skermdrukwerk. It is made from:
- PVC hars ('n tipe plastiek).
- Weekmakers (oils that make the ink soft).
- Bymiddels (to make it thick and strong).
When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD en FN Ink Xenon Series make popular versions of this ink.
Top 5 Reasons to Use High-Density Plastisol Ink
- 3D Texture: Makes designs pop out like a sticker.
- Bright Colors: Stays vibrant on black shirts and dark fabrics.
- Duursaamheid: Won’t crack, fade, or peel after washing.
- Works on Many Materials: Use it on cotton, polyester, bags, mugs, and more.
- Cost-Effective: Saves money because prints last longer.
How to Use High-Density Plastisol Ink
Tools You Need:
- A skerm met 110-160 maas telling.
- A squeegee (to push ink through the screen).
- A flitsdroër (to heat and harden the ink).
Step-by-Step Guide:
- Berei die skerm voor:
- Use thick emulsion.
- Keep the screen slightly above the fabric.
- Print the Design:
- Layer the ink 2-3 times.
- Use the flash dryer between layers.
- Cure the Ink:
- Heat at 320°F vir 45-60 seconds.
Pro Wenk: Machines like M&R Druktoerusting give the best results.
High-Density Plastisol vs. Other Inks
| Tipe ink | Beste vir | Worst For |
|---|---|---|
| High-Density Plastisol | 3D textures, bold logos | Eco-friendly projects |
| Water-gebaseerde ink | Soft, light designs | Donker stowwe |
| Afvoer ink | Vintage, faded looks | Polyester materials |
Voorbeeld: Kies high-density plastisol for hats or shirts with raised logos.
Los algemene probleme op
| Probleem | Oplossing |
|---|---|
| Kraak | Cure longer at 320°F |
| Color Bleeding | Voeg by low-bleed agents |
| Ink Not Sticking | Clean the fabric first |
Tool to Try: Rutland EVO additives help prevent bleeding.
Eco-Friendly High-Density Inks
Newer inks are safer for people and the planet:
- Phthalate-free options (like MagnaColours).
- Volg Oeko-Tex Standard 100 (safe for skin contact).
Wenk: Recycle screens and ink containers to reduce waste.
Real-World Examples
- Nike: Uses 3D ink on sports jerseys for texture.
- Adidas: Makes limited-edition shirts with raised logos.
- Artists: Create gallery art with tactile designs.
Event: See new inks at DRUK United Expo.
Future Trends
- Hibriede ink: Mix plastisol with water-based inks for softness + durability.
- Digital Tools: Software like AccuRIP helps design precise patterns.
Should You Try High-Density Plastisol Ink?
Yes if you want:
- Designs that uitstaan.
- Prints that survive 100+ washes.
Start small: Test it on a sample fabric first!
Gereelde vrae
Can I use this ink on polyester?
Yes! Add a low-bleed agent to stop colors from spreading.
Can I print fine details?
Gebruik a 160+ mesh screen for thin lines and small text.
How to reduce waste?
Measure ink carefully and reuse screens.
