High-Density Plastisol Ink: The Game-Changer in Screen Printing

Plastisol blæk med høj densitet
Plastisol blæk med høj densitet

High-Density Plastisol Ink: The Game-Changer in Screen Printing

Plastisol blæk med høj densitet is changing the world of screen printing. This thick, strong ink lets you make 3D designsbright colors, and prints that last for years. Let’s learn how it works and why you should try it!


What is High-Density Plastisol Ink?

Plastisol blæk med høj densitet is a special ink used in Serigrafi. It is made from:

  • PVC resin (a type of plastic).
  • Blødgøringsmidler (oils that make the ink soft).
  • Tilsætningsstoffer (to make it thick and strong).

When heated, this ink hardens into a raised design you can feel with your fingers. Brands like Wilflex Quantum HD og FN Ink Xenon Series make popular versions of this ink.


plastisol-blæk

Top 5 Reasons to Use High-Density Plastisol Ink

  1. 3D Texture: Makes designs pop out like a sticker.
  2. Bright Colors: Stays vibrant on black shirts and dark fabrics.
  3. Holdbarhed: Won’t crack, fade, or peel after washing.
  4. Works on Many Materials: Use it on cotton, polyester, bags, mugs, and more.
  5. Cost-Effective: Saves money because prints last longer.

How to Use High-Density Plastisol Ink

Tools You Need:

  • EN skærmen med 110-160 mesh count.
  • EN gummiskraber (to push ink through the screen).
  • EN flash tørretumbler (to heat and harden the ink).

Step-by-Step Guide:

  1. Gør skærmen klar:
    • Use thick emulsion.
    • Keep the screen slightly above the fabric.
  2. Udskriv designet:
    • Layer the ink 2-3 times.
    • Use the flash dryer between layers.
  3. Kurer blækket:
    • Heat at 320°F for 45-60 seconds.

Pro Tip: Machines like M&R udskrivningsudstyr give the best results.


High-Density Plastisol vs. Other Inks

BlæktypeBedst tilWorst For
High-Density Plastisol3D textures, bold logosEco-friendly projects
Vandbaseret blækSoft, light designsDark fabrics
Udledning blækVintage, faded looksPolyester materials

Eksempel: Choose high-density plastisol for hats or shirts with raised logos.


Fixing Common Problems

ProblemLøsning
CrackingCure longer at 320°F
Color BleedingTilføje low-bleed agents
Ink Not StickingClean the fabric first

Tool to TryRutland EVO additives help prevent bleeding.


Eco-Friendly High-Density Inks

Newer inks are safer for people and the planet:

  • Phthalate-free options (like MagnaColours).
  • Følge Øko-Tex Standard 100 (safe for skin contact).

Tip: Recycle screens and ink containers to reduce waste.


Eksempler fra den virkelige verden

  • Nike: Uses 3D ink on sports jerseys for texture.
  • Adidas: Makes limited-edition shirts with raised logos.
  • Artists: Create gallery art with tactile designs.

Event: See new inks at TRYK United Expo.

plastisol-blæk

  1. Hybridblæk: Mix plastisol with water-based inks for softness + durability.
  2. Digital Tools: Software like AccuRIP helps design precise patterns.

Should You Try High-Density Plastisol Ink?

Yes if you want:

  • Designs that skille sig ud.
  • Prints that survive 100+ washes.

Start small: Test it on a sample fabric first!


Ofte stillede spørgsmål

Can I use this ink on polyester?

Yes! Add a low-bleed agent to stop colors from spreading.

Can I print fine details?

Brug en 160+ mesh screen for thin lines and small text.

How to reduce waste? 

Measure ink carefully and reuse screens.

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