Table des matières
Un guide complet sur l'utilisation de l'encre plastisol dans diverses industries
Encre plastisol is a special type of ink used for printing on fabrics, plastic, and more. It is made from résine PVC et plastifiants (oily liquids). This ink is thick, durable, and works well on dark colors. Let’s explore how it’s used in different industries!
1. Qu'est-ce que l'encre plastisol ?
Encre plastisol is not water-based. It stays wet until heated. When heated to 320°F–330°F, it melts and sticks to materials.
Key Properties:
- Opacité: Covers dark fabrics easily.
- Durabilité: Survives washing and weather.
- Cost-Effective: Cheaper than other inks for big jobs.
Why People Love It:
- Brighter colors than water-based inks.
- Easy to use for beginners.
- Works on cotton, polyester, and plastic.
2. Industries That Use Plastisol Ink
A. Textile & Apparel Industry
Encre plastisol is used on 75% of screen-printed clothes (like t-shirts).
Avantages:
- Stretches without cracking.
- Stays bright after 50+ lavages.
- Perfect for dark fabrics.
Example: Brands like Gildan use plastisol for 90% of their graphic tees.
Challenge: Not breathable. For eco-friendly options, try Oeko-Tex certified inks.
B. Automotive & Manufacturing
Encre plastisol prints labels on car dashboards and wires.
Avantages:
- Heat-resistant: Reduces fading by 40%.
- Sticks to plastic and synthetic materials.
Étude de cas: Encre syndicale makes fire-safe ink for car interiors (meets FMVSS 302 standards).
C. Promotional Products & Signage
Encre plastisol prints on mugs, bags, and outdoor signs.
Avantages:
- Weatherproof: Used on 60% of PVC banners.
- Fast to print with heat transfers.
Example: Siser’s heat-transfer ink speeds production by 30%.
D. Industrial Coatings & Safety Gear
Encre plastisol adds grip to floors and prints on safety vests.
Avantages:
- Anti-slip: Cuts workplace accidents by 25%.
- Meets OSHA safety rules.
Example: Magnolia Plastics coats floors in 10,000+ factories.
E. Emerging Uses
- 3D printing car parts (saves 50% on prototyping).
- Medical gowns with 99.9% germ protection (tested by Johns Hopkins).
3. How to Use Plastisol Ink: Step-by-Step Guide
A. Pre-Print Preparation
- Choose Your Material: Works best on polyester or cotton blends.
- Set Up the Screen: Use a 110–160 mesh screen.
B. Printing Techniques
- Layering: Add ink multiple times for a raised feel.
- Underbase: Print white first on dark fabrics.
- Effets spéciaux: Mix in bouffée ou métallique additives.
C. Curing Best Practices
- Temperature: Heat to 320°F–330°F pour 60–90 seconds.
- Tools: Use a séchoir à convoyeur (like M&R) or heat press.
- Test: Use a thermometer to avoid under-curing.
D. Post-Print Quality Checks
- Stretch Test: Pull the fabric to check for cracks.
- Wash Test: Soap and scrub to test colorfastness.
4. Fixing Common Problems
| Problème | Solution |
|---|---|
| Ink cracks | Adjust curing time; pre-treat fabric. |
| Colors look faded | Use more ink or a lower mesh screen. |
| L'encre coule | Thin the ink; press softer. |
5. Eco-Friendly & Safe Options
Phthalate-free plastisol (like Wilflex Epic™) is 200% more popular since 2020.
Safety Tips:
- Suivre OSHA rules for handling.
- Recycle 30% of waste with solvent-free cleanup.
6. Future Trends
- Plant-based inks (like Dow’s EcoFast™).
- Encres hybrides (mix plastisol + water-based).
- Robots for faster printing (Kornit Digital).
7. Conclusion
Encre plastisol is versatile, durable, and great for big projects. Work with trusted suppliers like Rutland ou Revêtements internationaux for the best results!
FAQ
L'encre plastisol est-elle imperméable ?
Yes, if cured fully.
Can I use it on nylon?
Yes, but pre-treat the fabric first.
Combien de temps cela dure-t-il ?
6–12 months if stored in a cool place.
